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Non-destructive
component testing systems
With
the increasing automation of production, fewer people are on hand
to spot problems in the production process and to intervene directly
in the event of trouble. This makes it increasingly important to
control the quality of intermediate and end products. Even production
processes that seem to running smoothly can suddenly suffer disturbances,
or may gradually go out of control over a longer period. The results
can be single faulty components that go unrecognised, or the production
of large numbers of rejects. Non-destructive component testing using
the actuator-sensor systems MagSens and ActoSens can check the mechanical
properties of every component as it is produced. This makes it possible
to identify and remove faulty components reliably at the earliest
possible stage in the value-creation chain, and thus to ensure that
the end-product is of high quality and free from flaws.
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The
measurement method is based on the mechanical excitation of the
component by means of an actuator. Depending on the component being
tested, it is possible to use either an electromagnetic actuation
system MagSens or a piezoelectric version ActoSens. The resultant
vibrational signals are measured and evaluated automatically. This
only takes between 10 and 100 milliseconds, so that both methods
can be employed to test every component without slowing down production,
even in very fast production processes. The system can be used to
test components made of any material, because the test method is
not dependent on the material being investigated.
Typical
applications include:
- Crack
recognition in deep-drawn components from steel and aluminium
sheet
- Checking
that production units are complete
- Monitoring
the length and concentration of fibres in fibre-reinforced plastics
- Testing
roofing tiles, pressed parts, and ceramics
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